ABOUT US  CONTACT US  ENGINEERING LINKS

DESIGN SERVICES

PLANT DESIGN MECHANICAL MANUF. / LIGHT INDUS. AGRI-INDUSTRIAL
PROJECT MANAGEMENT ELECTRICAL CIVIL / STRUCT. / ARCH. INSTRUMENTATION / CONTROLS
 
Plant Design











TCGroup provides a wide range of design engineering and construction management services addressing all phases of plant and process development.

Our effort is characterized by a balanced blend of plant experience and consulting engineering skills, a background in plant operations, coupled with multidisciplined design and consulting expertise. 

Our assignments have encompassed a wide range of plant processes, in projects ranging from feasibility studies to all facets of design, engineering and management for large integrated complexes and greenfield plants. We have completed numerous modernization projects, and supplied conceptual engineering and capital cost evaluations for new plants, expansions and process installations.

We have assisted clients in identifying and implementing improvements – large or incremental – that can help secure competitive advantage, including optimizing raw material use, debottlenecking production, upgrading to higher value-added products, or reducing energy costs through process modeling.

TCGroup’s process modeling application can both balance flowsheets and portray dynamic conditions. It gives our client a crystal clear view of process bottlenecks, potential quality control problems, process waste management, or process inefficiencies. Imagine being able to easily predict what will happen to paper quality in the hours following a change in wood fiber species, or being able to tell the next shift about predicted effluent loading on the waste treatment plant.

Project Experience

Wood Pellet Demonstration Plant
Confidential Client, Southwest, USA

Wood Pellet Plant Upgrades
Confidential Client, Pacific Northwest, USA

Green Field Wood Pellet Plant
Zilkha Biomass Energy, Houston, TX  

New Multilayer Blown Film Line
Appleton Performance Packaging (APPLETON), Rhinelander, WI

New 15 Ton/hour Pellet Line Study

Anheuser-Busch (BARI) Manitowoc, WI

Bulk Silo Retrofits and Repairs
Hoffmann/Kellogg, Kansas City, KS

Fractionation Tower Design
Agri-Systems/Abengoa Bio Energy

Bio-Energy
Skill Associates, Brown County, WI

Barley Work House Systems Upgrade
BARI (Anheuser-Busch), Manitowoc, WI

New Converting Lines
Cellu Tissue, Neenah, WI

KILN 4/5 Fan Replacement
BARI (Anheuser-Busch), Manitowoc, WI

Malthouse 6 CO2 System Upgrade
BARI (Anheuser-Busch), Manitowoc, WI

New 99 MW Cogen Plant Study
Azco Inc., Appleton, WI

UW-Madison-Boilers No.1, 2 & 3 Rebuilds, Charter Street
State of Wisconsin, Madison, WI

New 24TPH Coal Pulverizer Study
Colorado Spring Utilities, Colorado, Co

New 250,000 PPH Steam & Condensate Distribution System
MPU/BARI Manitowoc, WI

New 15 & 35 MW Cogen Plant Study  
Western Research Institute, Laramie, WY

TM1 Production Increase Projects
Cellu Tissue, Neenah, WI

150,000 PPM Package Boiler Study  
Manitowoc Public Utilities, Manitowoc, WI

UW Madison-Main Steam Stress Analysis
State of Wisconsin, Madison, WI

Coal Conveyor Platforms Edgewater Generating
Alliant Energy, Sheboygan, WI

Electrical Distribution Study  
Madison Gas & Electric Madison, WI

Malt House 6 Aspirator Addition
Busch Agricultural Resources Inc., Manitowoc, WI

Main Steam Thermal Stress Analysis 
Calpine Corporation, Fryor, OK

TCGroup Inc.
115 W. Washington Street
Appleton, WI 54911
Phone 920.731.8244

CONTACT US

  Map Driving Directions To This Location